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HONEYWELL™ Wind Turbine WT6500 Owner’s Manual - Rev 10
Appendix
WINDTRONICS
CHARGE CONTOLLER
INVERTER SYSTEM
“SMARTBOX™ Controller”
This specification and any inclusions or
attachments herein are confidential and proprietary
property of Windtronics LLC and may not be
reproduced in part or in full without the express
written approval of Windtronics LLC
WIND
GENERATOR
ROOF or POLE
12V
15A
1P
MAIN SWITCHBOARD
UTILITY S
ERVICE
DC
AC
15A
1P
SUB SWITCHBOARD
LOAD
S
12V
M
SEE TURBINE TO CONTROLLER SIZE
CHART ON THIS SHEET
3 2
1
1
5
7
3
10
8
9
6
12
11
SYMBOLS LIST
1
1
SHEET NOTE
EQUIPMENT TAG
CIRCUIT BREAKER
DISCONNECT
FUSE
SHEET NOTES
EQUIPMENT SCHEDULE
TAG EQUIPMENT MANUFACTURE EQUIPMENT DESCRIPTION MODEL / PART NO
1
WINDTRONICS WIND TURBINE NA
2
WINDTRONICS TURBINE INTERCONNECT ENCLOSURE NA
1
FOR ROOF MOUNT TURBINE, LOCAL FIRE DEPARTMENTS MAY REQUIRE DC DISCONNECTS AT
THIS LOACTION. IF REQUIRED, PROVIDE SQUARE D H221NRB
(2) #10 THWN-2 + #6 GND
¾” CONDUIT
MAX DISTANCE 3 FEET.
(2) #4 THWN-2 + #4 GND
1” CONDUIT
MAX DISTANCE 6 FEET.
(2) #12 THWN-2
+ #6 GND
¾” CONDUIT
2
LOCATE BESIDE OR BENEATH CONTROLLER
JOB NO:
DESIGN BY:
DRAWN BY:
APPROVAL BY:
MATT SIMMS
MATT SIMMS
REVISIONS
SHEET TITLE
CREATED DATE
9/3/2009
RELEASE DATE
11/9/2009
SHEET
REVISION
1.5KW WIND TURBINE
OFF GRID
ONE LINE DIAGRAM
3
LOCATE OUTSIDE OR IN WELL VENTILATED AREA
TURBINE TO CONTROLLER WIRE SIZE CHART
TURBINE WIRE MAX DISTANCE (FT)
EMT CONDUIT (INCH)
#10 (#6 GND) 3/4
4
(2) #12 THWN-2
+ #6 GND
¾” CONDUIT
(2) #12 THWN-2
+ #6 GND
¾” CONDUIT
2
3
Square D H.D. 30AMP 250VDC FUSED DISCONNECT H221NRB
`
4
ANY 15A 250VDC FAST ACTING FUSE CLASS RK1 NA
5
WINDTRONICS TURBINE CONTROLLER NA
6
NA BATTERY ENCLOSURE NA
7
NA BATTERY DISCONNECT NA
8
LITTELFUSE 100AMP 24V BATTERY FUSE 0298100
4
9
NA 2- 12V DEEP CYCLE BATTERIES NA
`
10
SQUARE D G.D. 30AMP 240VAC UNFUSED DISCONNECT DU221RB
`
11
ANY 14AWG 1-PAIR UNSHIELDED NA
`
12
ANY CAT5E COMMUNICATION CABLE CAT5E
`
4
LOCATE AND BOLT FUSE ON BATTERY POSITIVE TERMINAL
#8 (#4 GND) 1
NEC CALCULATIONS
ALL AMPACITIES CALCULATED AT 75DEG C FOR TERMINATIONS
DC VOLTAGE
TURBINE Voc = 170VDC
MAXIMUM DC VOLTAGE = 170VDC
TURBINE SOURCE CIRCUIT
TURBINE Isc = 20A (Short Circuit)
TURBINE Imp = 12.9 A (at Max Power)
SOURCE CIRCUIT OUTDOOR WIRING TO INVERTER = #10AWG USE-2/RHW-2 OR THWN-2, 90DEG RATED
TEMPERATURE CORRECTION FACTOR FOR 70DEG C AMBIENT = 0.58
TOTAL CURRENT CARRYING CONDUCTORS = 3, FACTOR = 1
CORRECTED AMPACITY = 40A X 0.58 X 1 = 23.2 A > 20 A
OUTPUT CIRCUIT OVERCURRENT PROTECTION = 15A
90% OF OVER CURRENT PROTECTION RATING = 15 X 0.90 = 13.5A
OUTPUT CIR
CUIT CONTINUOUS CURRENT = 12.9A < 13.5A
AC OUTPUT CIRCUIT
MAX CONTINUOUS CURRENT = 12.5A
MAX INSTANTANEOUS CURRENT = 14.37A (3 MIN)
CONTROLLER OUTPUT CIRCUIT OVERCURRENT PROTECTION = 15 A BREAKER
90% OF OVERCURRENT PROTECTION RATING = 20 X 0.90 = 13.5A
OUTPUT CIRCUIT CONTINUOUS CURRENT = 13.5A < 15A
CONTROLLER OUTPUT WIRING TO POINT OF INTERCONNECTION = #12 THWN-2 90DEG C RATED
TEMPERATURE CORRECTION FACTOR FOR 40DEG C AMBIENT = 0.88
TOTAL CURRENT CARRYING CONDUCTORS = 3, FACTOR = 1
TOTAL INVERTER INSTANTANEOUS CURRENT = 14.37A
CORRECTED
AMPACITY = 25A X 0.88 X 1 = 22A >14.37A
AC INPUT CIRCUIT
MAX CONTINUOUS CURRENT = 12.5A
CONTROLLER OUTPUT CIRCUIT OVERCURRENT PROTECTION = 15 A BREAKER
90% OF OVERCURRENT PROTECTION RATING = 15 X 0.90 = 13.5A
OUTPUT CIRCUIT CONTINUOUS CURRENT = 12.5A < 13.5A
CONTROLLER OUTPUT WIRING TO POINT OF INTERCONNECTION = #12 THWN-2 90DEG C RATED
TEMPERATURE CORRECTION FACTOR FOR 40DEG C AMBIENT = 0.88
TOTAL CURRENT CARRYING CONDUCTORS = 3 FACTOR = 1
TOTAL INVERTER INSTANTANEOUS CURRENT = 12.5A
CORRECTED AMPACITY = 25A X 0.88 X 1 = 22A >12.5A
BATTERY INPUT\
CHARGE CIRCUIT
MAX CONTINUOUS SOURCE INVERTER CURRENT = 72A
MAX CONTINUOUS CHARGER CURRENT = 50A; 60A PEAK 5 minuets
BATTERY CIRCUIT OVERCURRENT PROTECTION = 100 A FUSE
80% OF OVERCURRENT PROTECTION RATING = 100 X 0.80 = 80A
BATTERY CIRCUIT CONTINUOUS CURRENT = 72A < 80A
BATTERY CIRCUIT TO CONTROLLER = #4 THWN-2 90DEG C RATED
TEMPERATURE CORRECTION FACTOR FOR 40DEG C AMBIENT = 0.88
TOTAL CURRENT CARRYING CONDUCTORS = 2 FACTOR = 1
BATTERY CIRCUIT CONTINUOUS CURRENT = 60A
CORRECTED AMPACITY = 85A X 0.88 X 1 = 74.8A
> 60A
!
!
20-0197-1
PRELIMINARY
06
150
200
EARTH
GROUND
STAKE
(1) #4 GND
13
ANY GROUND STAKE AND CLAMP ANY
`
13
Electrical One-Line Drawing Part 1