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ENG
ENGINE ASSEMBLY AND ADJUSTMENT
STARTER PULLEY (EXCEPT FOR USA) AND
CDI MAGNETO
1.Inspect:
● Timing chain 1
● Chain guide 2 (intake)
NOTE:
Fasten a safety wire 3 to the timing chain
to prevent it from falling into the crankcase.
2.Install:
● Washer 1
● Driven gear 2 (starter)
● Woodruff key 3
● CDI magneto 4
NOTE:
● Clean the tapered portions of the crank-
shaft and CDI magneto.
● When installing the CDI magneto, make
sure the key is properly seated in the key
way of the crankshaft, and install the CDI
magneto 4 to the crankshaft, then while
holding the starter driven gear 2, set the
CDI magneto to the driven gear, turn it
counterclockwise.
T
R
.
.
Chain guide (intake):
8 Nm (0.8 m • kg, 5.8 ft • lb)
3.Install:
● Idle gear 1 (starter)
● Washer 2
● Shaft 3
● Dowel pins 4
● Gasket 5
WARNING
Always use a new gasket.
4.Install:
● Crankcase cover 1 (left)
● Screws
T
R
.
.
Screw (crankcase cover/crank-
case spacer):
7 Nm (0.7 m • kg, 5.1 ft • lb)
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